Foot and Ankle Orthopedic Implant
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Foot and Ankle Implants

At Acrotec Medtech, we support our clients in the design, development, and manufacturing of high-performance foot and ankle implants. Our engineering teams and manufacturing facilities provide the technical capabilities and regulatory expertise to produce highly reliable, precision components for trauma and orthopedic foot and ankle surgery.

With state-of-the-art CNC machining, clean room assembly, and ISO 13485-certified quality systems, we serve OEMs and specialized medical device companies across Europe and North America.

A Complete Range of Foot and Ankle Implant Solutions

We offer an extensive portfolio of foot and ankle implants tailored for procedures involving deformity correction, trauma fixation, and joint stabilization. All components are manufactured to meet the highest standards of biocompatibility and mechanical performance.

Ankle Fusion Nail
Ankle Fusion Nail

Ankle Fusion Nail

Our ankle fusion nails are designed to optimize arthrodesis in complex joint degeneration and deformities. These intramedullary devices ensure rigid fixation, proper alignment, and promote early weight-bearing post-surgery.

Dimensions
  • L: 10mm to 300mm
Tolerance
  • ±0.0001
Materials
  • Titanium
  • Titanium Alloys
  • Stainless Steel
Manufacturing Processes
  • CNC Machining
  • Swiss-Turning
  • Laser Cutting
  • CNC Milling
  • Gun Drilling
Surface Finishing
  • Anodization
  • Passivation
  • Electropolishing
Categories
  • Foot and Ankle
  • Orthopedic
Companies
  • AFT Micromécanique
  • Axial Medical
  • Diener AG Precision Machining 
Hammertoe Correction System Implant Contract Manufacturers
Hammertoe Correction System Implant Contract Manufacturers

Hammertoe Correction Systems

Our hammertoe implants provide a reliable, minimally invasive solution for proximal interphalangeal (PIP) joint fusion. With a straightforward instrumentation system, they facilitate proper alignment and stabilization of the toe.

Dimensions
  • L: 3mm to 25mm
Tolerance
  • ±0.0001
Materials
  • Titanium
  • Stainless Steel
  • PEEK
  • Titanium Alloys
Manufacturing Processes
  • CNC Machining
  • Gun Drilling
  • Swiss-Turning
Surface Finishing
  • Anodization
  • Passivation
  • Electropolishing
Categories
  • Foot and Ankle
  • Orthopedic
Companies
  • Axial Medical
  • AFT Micromécanique
Ankle Plate Implant
Ankle Plate Implant

Ankle Plates

We manufacture anatomically contoured ankle plates that provide low-profile fixation and angular stability for distal tibia and fibula fractures. These plates are engineered for optimal screw placement and minimal soft tissue irritation.

Tolerance
  • ±0.0003
Materials
  • Titanium
  • Titanium Alloys
  • Stainless Steel
Manufacturing Processes
  • CNC Machining
  • CNC Milling
  • Laser Cutting
  • EDM
Surface Finishing
  • Anodization
  • Passivation
  • Electropolishing
Categories
  • Foot and Ankle
  • Orthopedic
Companies
  • AFT Micromécanique
  • Axial Medical
Foot Plate Implants
Foot Plate Implants

Foot Plates

Our foot plates cover a wide range of indications including midfoot and forefoot osteotomies and fractures. Designed in various shapes and sizes, they ensure excellent anatomic fit and high fatigue resistance.

Tolerance
  • ±0.0003
Materials
  • Stainless Steel
  • Titanium
  • Titanium Alloys
Manufacturing Processes
  • CNC Machining
  • CNC Milling
  • Laser Cutting
  • EDM
Surface Finishing
  • Anodization
  • Passivation
  • Electropolishing
Categories
  • Orthopedic
  • Foot and Ankle
Companies
  • AFT Micromécanique
  • Axial Medical
Cannulated Screws Foot and Ankle
Cannulated Screws Foot and Ankle

Cannulated Screws

Our cannulated screws are available in a variety of diameters and thread configurations. Used for fracture fixation and osteotomies, these screws allow for guided insertion and offer compression across the fracture site.

Tolerance
  • ±0.0001
Materials
  • Stainless Steel
  • Titanium
  • Titanium Alloys
Manufacturing Processes
  • CNC Machining
  • Swiss-Turning
  • Gun Drilling
  • Laser Cutting
Surface Finishing
  • Anodization
  • Passivation
  • Electropolishing
Categories
  • Foot and Ankle
  • Orthopedic
Companies
  • AFT Micromécanique
  • Axial Medical
  • Tectri 
  • Diener AG Precision Machining 
Pre-contoured Anatomic Plates
Pre-contoured Anatomic Plates

Pre-contoured Anatomic Plates

We provide pre-contoured anatomic plates specifically designed for complex foot and ankle anatomies. These low-profile implants are optimized for stability and soft-tissue preservation, offering surgeons intuitive solutions in challenging procedures

Tolerance
  • ±0.0003
Materials
  • Stainless Steel
  • Titanium
  • Titanium Alloys
Manufacturing Processes
  • CNC Machining
  • CNC Milling
  • Laser Cutting
  • EDM
  • Assembly
Surface Finishing
  • Anodization
  • Passivation
  • Electropolishing
Categories
  • Foot and Ankle
  • Orthopedic
Companies
  • AFT Micromécanique
  • Axial Medical
Ankle Fusion Nail

Ankle Fusion Nail

Our ankle fusion nails are designed to optimize arthrodesis in complex joint degeneration and deformities. These intramedullary devices ensure rigid fixation, proper alignment, and promote early weight-bearing post-surgery.

Hammertoe Correction System Implant Contract Manufacturers

Hammertoe Correction Systems

Our hammertoe implants provide a reliable, minimally invasive solution for proximal interphalangeal (PIP) joint fusion. With a straightforward instrumentation system, they facilitate proper alignment and stabilization of the toe.

Ankle Plate Implant

Ankle Plates

We manufacture anatomically contoured ankle plates that provide low-profile fixation and angular stability for distal tibia and fibula fractures. These plates are engineered for optimal screw placement and minimal soft tissue irritation.

Foot Plate Implants

Foot Plates

Our foot plates cover a wide range of indications including midfoot and forefoot osteotomies and fractures. Designed in various shapes and sizes, they ensure excellent anatomic fit and high fatigue resistance.

Cannulated Screws Foot and Ankle

Cannulated Screws

Our cannulated screws are available in a variety of diameters and thread configurations. Used for fracture fixation and osteotomies, these screws allow for guided insertion and offer compression across the fracture site.

Pre-contoured Anatomic Plates

Pre-contoured Anatomic Plates

We provide pre-contoured anatomic plates specifically designed for complex foot and ankle anatomies. These low-profile implants are optimized for stability and soft-tissue preservation, offering surgeons intuitive solutions in challenging procedures

Our commitment to quality, service, innovation and efficiency is the cornerstone of success.

Acrotec Medtech provides full contract manufacturing by combining Swiss perfection, cutting-edge technology, dependable client support, and a worldwide presence to create bespoke medtech solutions of unrivaled quality, efficiency, and longevity.

Acrotec has received the “Best Managed Companies” award in 2022 and 2023.
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acrotec medtech partners woman client business

Exporting Swiss excellence across the globe

Rooted in the Swiss mindset of precision, quality and reliability, our products and services epitomize the essence of Swiss excellence, exported globally with pride.

Why Choose Acrotec Medtech as Your Foot and Ankle Components Manufacturer?

Unparalleled Precision Machining for Foot and Ankle Implants

The strength of Acrotec Medtech lies in our exceptional expertise in precision micro-machining, our deep understanding of orthopedic biomechanics, and our ability to manufacture complex foot and ankle implants with the tightest tolerances. From low-profile plates to cannulated screws and anatomically contoured fusion devices, we consistently meet the highest standards in quality, durability, and surgical performance—all while ensuring patient comfort and safety.

Global Footprint with Full Regulatory Compliance

Acrotec Medtech supports leading orthopedic OEMs worldwide with FDA-registered and ISO 13485-certified manufacturing facilities in Switzerland, France and the USA. Our strategic global presence allows us to offer fast, scalable production while ensuring full compliance with regulatory frameworks across North America, Europe, and beyond. Whether you’re launching a new foot fusion system or expanding an existing implant portfolio, our teams deliver dependable, audit-ready <a href=”https://acrotec-medtech.com/manufacturing-capabilities/”>manufacturing solutions</a> you can trust.

Your Partner in Foot and Ankle Innovation

We are more than a manufacturing partner—we are an extension of your innovation team. Our proactive approach to design-for-manufacture (DFM), process development, and continuous improvement helps accelerate new product introduction (NPI) and keeps our clients ahead of the curve. Whether it’s integrating new biomaterials, optimizing implant geometry for minimally invasive procedures, or improving assembly and packaging workflows, Acrotec Medtech is committed to advancing the science and delivery of foot and ankle orthopedic care.

Manufacturing Processes and Services

Acrotec Medtech offers a full spectrum of contract manufacturing services tailored for the development and production of foot and ankle implants. Our specialized expertise in micromechanics, high-precision machining, and quality-critical manufacturing makes us a preferred partner for demanding orthopedic OEMs.

 

CNC Bar Turning
CNC turning and milling
laser processing
Laser cutting
process-micro-welding
Micro-welding
medical manufacturing
Design for Manufacturing
medical components surface finishing
Surface finishing
medical components assembly
Micro-assembly
medical components cleaning and packaging
Cleaning and packaging

Materials

Our deep understanding of how materials behave in machining, surface treatment, and biological environments allows us to help our clients select the right substrate for both performance and manufacturability.

We machine and process a wide range of surgical-grade materials suitable for foot and ankle applications, including:

titanium
Titanium alloys (Ti-6Al-4V ELI)
stainless steel
Medical-grade stainless steels (316L, 17-4PH)
materials-peek
PEEK and Carbon-reinforced PEEK
Cobalt-Chromium
Cobalt-Chromium